从7-氨基头孢烷酸结晶母液中提取α-氨基己二酸的工艺优化研究
Study on the Process Optimization of Extracting α-Aminoadipic Acid From 7-Aminocephalosporanic Acid Crystallization Mother Liquor
-
摘要: 7-氨基头孢烷酸(7-ACA)是合成头孢类抗生素的重要中间体,目前国内大部分厂家采用一步酶法工艺进行生产,在反应过程生成7-ACA的同时,生成副产物α-氨基己二酸,副产物最终进入到7-ACA产品的结晶母液中,母液中残留的α-氨基己二酸(α-AAA)具有较高的回收价值。本研究通过溶解、浓缩、大孔吸附树脂吸附、洗脱、浓缩等电点结晶等方法,建立了一种高效提取7-ACA结晶母液中α-氨基己二酸的工艺路线。实验结果表明,采用LXT-036型大孔吸附树脂可将α-氨基己二酸与7-ACA进行分离,并对吸附余液中的α-氨基己二酸使用pH值等电点结晶。实验表明结晶母液过料体积达到3.5~4.0 BV时,并采用pH=3.50~4.00条件下进行结晶,α-氨基己二酸的产率大概为37.5 g/L,该工艺为抗生素工业废液的资源合理化利用提供了可行性解决方案。Abstract: 7-aminocephalosporanic acid (7-ACA) is an important intermediate for the synthesis of cephalosporin antibiotics. At present, most domestic manufacturers use a one-step enzymatic process for its production. While 7-ACA is generated during the reaction, α-aminoadipic acid (α-AAA) is produced as a by-product, which eventually enters the crystallization mother liquor of the 7-ACA product. The residual α-AAA in the mother liquor has high recovery value. In this study, an efficient process route for extracting α-AAA from 7-ACA crystallization mother liquor was established through steps including dissolution, concentration, macroporous adsorption resin adsorption, elution, reconcentration, and isoelectric point crystallization. The experimental results showed that LXT-036 macroporous adsorption resin could effectively separate α-AAA from 7-ACA. The α-AAA in the adsorption residual liquid was then crystallized using the isoelectric point method at a pH of 3.50~4.00. When the processing volume of the crystallization mother liquor reached 3.5~4.0 BV, the yield of α-AAA was approximately 37.5 g/L. This process provides feasible solution for the rational utilization of resources in antibiotic industrial waste liquor.
下载: