市政污泥热解炭化设备研制及运行效果评估

Development and Operational Effectiveness Evaluation on Pyrolytic and Carbonization Equipment of Sewage sludge

  • 摘要: 为了促进污泥热解炭化工艺的工程化应用,利用企业自主研发的立式热解机组建了一套“热干化-热解炭化”的污泥热解系统小试装置。首先,通过先行试验,验证了干燥机、热解机结构设计合理性,找出需要改进的问题,并对运行工况进行了初步摸索;其次,通过试验,确定优化后的系统其较好工况为:干燥段以60%污泥作为原料,采用两级串联的方式,一级进风温度保持在280℃左右,二级进风温度<170℃,最终出风温度>100℃,滚筒转速2 r/min,最终获取含水率≤20%以下的物料用于热解工序;热解段热解温度650~750℃,物料在反应釜内停留20 min。最终出料实测含水率不超过5%,减量率为83.84%,炭渣中有机质残存为26.8%。

     

    Abstract: To expedite the engineering application of thermal drying-pyrolysiscarbonization technologies, a small-scale experimental setup for the process of sewage sludge was conducted utilizing a vertical pyrolysis unit uniquely developed by our own enterprise.Initially, the structural design rationality of both the dryer and the pyrolysis machine through pilot testing were validated. The issues that needed improvement were identified, and the preliminary operational condition explorations were conducted. Subsequently,the optimal operating parameters for the optimized system, as determined through experiments, were as follows: The drying section employed a two-stage serial configuration using 60% sludge as raw material. The first stage maintained an inlet temperature of approximately 280°C, while the second stage operated below 170°C ensuring a final outlet temperature exceeding 100°C, all at a drum rotation speed of 2r/min. This process produced sludge with a moisture content of less than 20% for pyrolysis. In the pyrolysis section, temperatures ranged from 650°C to 750°C, with sludge residing in the reactor for 20 minutes. The resulting sludge discharge exhibited a measured moisture content of not exceeding 5%, marking a remarkable 83.84% reduction. Furthermore, the biochar residue within the sludge carbonized slag constituted 26.8%.

     

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